Current State
Process
Evaluation &
Optimization

Current State Process Solutions

Achieving manufacturing excellence requires optimizing processes with the appropriate coating, equipment, and training solutions.

AWFI Solution

AWFI offers the only unbiased, real-world applied technology knowledge for your industry. Our team provides assessments of your current processes to identify opportunities for improvement. We focus on increasing quality and production efficiencies through optimization, automation, and streamlining of your paint and finishing operations.

Our Process

AWFI offers a complimentary process health evaluation and improvement consultation, including a master plan and project quote. Following on-site work and a delivered report, our experts provide hands-on implementation to complete the project.

Phase I

On Site Evaluation

An AWFI team member will conduct an on-site visit to evaluate your current processes. This evaluation will cover all Current State Processes, from surface preparation through to final curing.

Evaluation

Current State Process Testing
Ambient Conditions
Application Environment
Application Equipment Performance
Material Handling
Curing Profiles
Product Quality & Performance
Document Current State & Future State Requirements

  • Part Production Requirements 
  • Coating Transfer Efficiencies 
  • VOC Abatement
  • Material Handling Improvements 
  • Cost Reduction
  • Quality Improvements

Phase II

Create a Process Improvement Master Plan

Collaborate with coating and equipment manufacturers to develop Manufacturer’s Concept Plans (MCPs) that outline proposed equipment and materials tailored to client process requirements. Upon completion of the MCPs, create a comprehensive Master Plan incorporating their budgets and specifications for client approval.

Phase III

Future State Lab Process Validation

Our application lab features cutting-edge facilities where AWFI application engineers conduct comprehensive end-to-end process testing and simulate real-world process applications.

APPLICATION LAB

• Manual Applications

• Robotic Spray

• Conveyor

• Curing

• Wide Range of Applicator Technology

Eliminate equipment procurement mistakes.

Phase IV

Create Future State Process Equipment Request for Quote (RFQ)

Create concise RFQ specifications for the Future State Project to send to potential coating and equipment manufacturers and suppliers.

Phase V

Project Management & Startup

Manage vendor installations and offer process expertise for seamless integrated startups.

Phase VI

Document Process & Train Team on New State Processes

Develop comprehensive work instructions for all new processes to ensure efficient team training, and rapid transition to full production, minimizing trial and error.

Contact AWFI for Wood Finishing Training & Paint Process Engineering Today!

info@awfi.org

10430 John Price Rd
Unit A
Charlotte, NC  28273-4526

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